JCB 531


Astute readers will note the heading of Thirdwigg.com has changed to read “LEGO Technic from Grand Rapids.” A slight heading change notes a rather large life change for myself, Mrs. Thirdwigg, and Jr. Thirdwigg. This has caused a slight hiccup to production and the timeline of The Queue, but we are back in business.

A working telehandler has been on my list of machines to build for a long time. I finally acquired a 32l axle, and it was the impetus I needed to start the project.

The full gallery is here.

Ready to take on any project.

Ready to take on any project.

Right from the beginning I decided the MOC would have steering, boom lift, boom tilt, and boom extension. All the functions would be manual as is my current trent (do not fear, it will be over soon), and would be housed within the boom itself. I based the scale for the MOC on the length of the boom being 32 studs so I could use the full 32l axle.

The 32l axle was placed on the top of the boom, and would allow the sliding 8z gear to transmit rotation to the fork tilt throughout the full extension of the boom. At the end of the boom I added a mLA to adjust the tilt of the fork. It took a little working, but I eventually figured out how to adjust the tilt for every position in the lift. I then worked on the boom and the extension so it would be as stiff as possible through all points of the lift.

I then worked on the chassis and the cab. The chassis was rather basic, and after a couple of rebuilds to get the steering right, it was done. I did have to do some revisions to have the boom/chassis interface more rigid. It turns out that when the boom was fully extended, the lift would sway a little too much. I then added a cab and the engine box on the right side. Here you can see the final project working.

The MOC worked well, and other than a slight sagging of the boom at full extension, I would not change a thing.

Happy Building.

JCB 714


My repertoire has become quite diverse over the years. I have made large cars, large planes, MODs, and many other types of builds. I enjoy those builds, and I get an immense amount of satisfaction completed them. Recently I have enjoyed making smaller, non-powered, Technic MOCs. I can generate more small build ideas, I can stay motivated better, and I enjoy the playing with final result more. So I made another small MOC, the JCB 714.

The full gallery may be found here. Instructions may be purchased for $5 USD.

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JCB 714

This MOC started when I was browsing the JCB UK website. I thought the 714 would be a fun little project that would have some nice features, and would utilize some of my collection that is not currently being used. I started working on the frame. The MOC would have a four wheel drive system, suspension, steering, and a dumping back. I designed two suspension/steering designs, and while the first one was awesome, it was not as stable as I would have preferred. So I reverted back to the design utilized on the real JCB. It was not as flashy, but it worked well. A turntable is planted behind the steering pivot, with the drive axle moving through the center of both. A liftarm was placed on the left to operate the steering function. The drive axle would connect to both axles through a 12/20 gear reduction which connected them to two differentials. The I3 motor was placed in front of the forward axle.

The rear was more challenging than I expected. First, I had to plant the mLA’s in such a way that they could be connected by a single axle that would not impede the driveline. Second, the mLA’s had to operate in such a way that the bucket could do the full range of motion; nearly 90 degrees. Third, the shape of the bucket did not work well in LEGO, as there were limited flat surfaces. Thankfully the sides were flat, and some of the bottom. The bottom was connect to the dump pivot, and the sides would hold the angled panels. Finally, it had to make sure the rear wheels could still move freely. While there are still some holes in the dump, it works well enough to transport a bunch of bricks.

The cab built up fairly quickly, and allowed me some space to add the rear window grate, and a exhaust pipe. The hood can open, and there are steps to get into the cabin. Safe egress is important.

As I am finding with MOCs that do not utilize Power Functions, the MOC functioned well, every time. No maintenance is needed, gears do not skip, and the MOC works as it is designed. This is part of the reason I am building these kind of MOCs more often. The MOC worked as it was designed, just like a MOC should.

Thanks for reading and happy building.

 

 

MAN TGS Tipper Crane


I like to have a LEGO MOC on my desk at work. I find it to be a good conversation starter for visitors. It also gives my fidgety fingers something to do while I am on the phone. Plus it’s just cool. After I finally removed my 4×4 8081, I figured it would be time to add something new.

The full gallery may be found here. Instructions may be purchased for $5 USD.  Buy Now Button

MAN TGS

After a little research, I decided to make a MOC based on a MAN TGS tipper crane truck. I knew the MOC would not have any Power Functions, so I had the space to add a number of features. The truck would have 3 axles, a 4 function knuckleboom crane, three way tipper bed with drop sides, working outriggers, and of course working steering.

I started with the crane. It gave me a little trouble, but after trying countless linkages and connections, I came up with a simple design. I worked from the hook down to the truck. I started with the extending boom which was simply a 13L gear rack, and then added it to the main boom. I used a mini linear actuator (I love these) connecting to a simple linkage to the boom could rotate nearly 180 degrees. While the linkage could be a little more sturdy, it functions well and is controlled from a gear on the back of the crane. Finally, I mounted the second mini linear actuator directly on the turntable to lift the crane. This would be controlled with a gear on the back of the truck.

After the crane, I added the outriggers directly to the turntable. After toying with a lot of complex designs, I settled on something simple. Two 13L gear racks would move to out of the truck, and a pin with stop would be connected at the end and would move to stabilize the truck. I worked with the gearing for the stabilizers and the crane, and managed to get a working system. The center of the truck is pretty dense.

Next was the bed. I developed a simple linkage that would allow another mini linear actuator to tip the bed up. I connected the linkage so the bed could tip three ways. The whole system is three studs tall. At each corner of the bed, I added a simple connector so the bed could tip each way. The direction of tip could be adjusted based on which axles are removed. You can also remove a axle for each side, so contents could be dumped in three directions.

Finally, I worked on the body and the finishing of the truck. I think I got the look of the TGS pretty close, and added features like working doors, an exhaust pipe and an intake. Also, every Technic model in this scale needs to have blue seats, so I added them.

I wish the crane on the truck could support a little more, but other than that, I am pleased with the results. I really liked how the bed turned out. It’s simple and effective. And it all looks quite nice on my desk.

Until my next MOC (or MOD?), happy building.

Instructions can be purchased for $5 USD. Send and email to thirdwigg@gmail.com if you want a set.

The Sod Farm


During two summers when I was in college, I worked on a Sod Farm. It was, let’s say, a developmental experience. The days were hot, long, and often included nothing more than sitting on a tractor listening to the diesel drone as I would slowly mow the sod at 1.8 mph (2.9 kph).

While I would often  recite the dialogue of Sgt. Bilko in my head to pass the time, I did manage to develop a deep fascination for the machinery used. Two months ago, Eurobricks decided to hold a contest to create three Technic creations that would work together. After some thought about the rules, the parts I had, I thought I could create an entry, and offer something a little unique.

The full gallery may be found here, and instructions here.

The Sod Farm

The contest required three models that would work together in a particular setting. Each must have a part count that did not exceed 500 parts, and each had to be unique. While trailers were acceptable, I somehow felt offering an entry with a trailer did not allow for enough creativity. As my thoughts wondered on a bike ride, I decided I would create a small truck, a little forklift, and a sod harvester. My design would harken back to those days on the sod farm. Rather than the Freightliner Columbia and Piggyback Forklift we used, I designed a MAN TGS and a JCB 150T to have little more international flair, and frankly, to have a little more color. We used a Brouwer SH 1576 to harvest the sod, so I thought I should keep that machine.

The MAN TGS went through a number of revisions. Each was done to reach the part limit. The final MOC ended with a three function knuckleboom crane and a simple bed. In addition to the steering and the working doors, the crane is fully functional. The rotation is handled by a wheel on the right of the truck, and the main lift is handled by a wheel in the rear of the truck. The second stage lift and boom extension is handled by a small wheel at the top of the crane.

The JCB 150T was a simple and straightforward build. Recreating a MOC with a single arm lift created some additional challenges. A single mini linear actuator was used to lift the boom, and a worm gear system was used to adjust the tilt of the forks. The offset cabin caused some frustration, but I eventually figured it out.

Finally, the Brouwer SH 1576 was the purpose of this project. After a little research, I determined the scale of the project. I then started building. I usually add too many features to a MOC, and this harvester was no exception. The rear wheels spun a single differential, which ran straight to the front to power a two cylinder motor. Off the driveline was a PTO between the motor and the differential which would run the harvesting arm. The harvesting arm has a track system to drive the pieces of sod up to the back of the harvester to load the sod on the pallets. A simple cutting head was added to the front which had a cutter to cut the sod off the ground, and a timed cutter on the top to make sure each piece of sod was the correct size. After some work I added a simple steering system controlled by the smoke stack. Finally, I added a forklift system to hold and drop the pallets of sod off the back, and a small standing pad for the pallet worker.

This was the first LEGO contest I have entered since 1994. I hope you enjoy my entry. Thanks to Eurobricks.com for the contest. I appreciate your vote at eurobricks.com. In addition, instructions for the models can be found here.

For those counting (me), the number of parts needed for each MOC are: MAN TGS- 557, JCB 150T- 287 (inc 58 tracks), Brouwer 1576- 484 (inc 43 tracks)

CAT 573C Feller


LEGO takes up space.  We all know this, and yet we still seem to try to cram as many working functions into a MOC as we can.  Sometimes it works out well.  Sometimes we have to scrap a few functions.  Other times, the functions are so dense you really cannot believe you got it to work.  This is the story of my wheeled feller.

The full Gallery may be found here. Instructions may be purchased for $5 USD.  Buy Now Button

CAT 573c Feller

I have been thinking about making a feller for about two years now.  It is a project I have never seen done before, with the exception of two tracked fellers (OK, and my other one).  Over this time, I have been planning, acquiring parts, and making plans, and over the last four months I have been building.  Nothing I have made has been so complicated or so dense.  There is no space left.

As I always do, I stared with the dimensions of the vehicle.  The schematics for the CAT 573C were easily available, so I stared with the chassis.  I knew space would be an issues, so the driveline had to be simple and compact.  The Power Functions XL motor would be geared down 3:1 and mounted just behind the rear axle.  A drive shaft would move through the steering pivot to the front axle.  The rear axle would have simple pendular suspension.  The steering would be completed by two linear actuators placed on either side of the pivot with a PF M motor on top.  Simple enough.

From here, things got complicated quickly.  The MOC would have four remaining functions.  The feller saw, the grapple arms, the feller tilt, and the feller lift.  Since trees are rather heavy, fellers are designed with as many of the system mechanics behind the rear axle.  As such, all of the functions I would add would need to be in the rear, as the front would not have any space.  I quickly learned this would not work.

Eventually, I found what would fit.  The IR Receivers would make up the rear bumper, and the battery box would be directly over them, off to the left.  Two PF Ms would be on the right and would drive two mini Linear Actuators.  These would move two pneumatic valves. These pneumatics would move the lift function and the grapple arms function.  An air tank would supply the pressure from a pneumatic pump placed on the driveline.  Another PF M would be placed over the front axle to give the feller head the tilt functions (it should be noted, 7 designs, and five weeks were spent on this feature alone).  The final PF M was in the feller head, and would drive the feller saw.

After packing, repacking, and packing again, all the features we set.  Then all the cabling and hosing were placed.  No easy task, as I was running out of space, and 25 or so hoses, and 10 cables take up a lot of room.  I added some comfort features to the cable, including a (half) chair and a roll cage.  And so Mr. Technic could get in, a little step.  Then a lot of paneling for the rear, including some access doors on the rear, and the model was done.  Here it is in action.

As you can see in the video, the MOC worked well, but some of the functions did not work as clean as I would have liked.  The drive and steering were fine, with an easy drivability.  There was a lot of mass in the back, so sometimes the torque from the drive motor would cause the back to tip.  The saw worked well enough, and for the most part so did the tilt, but the pneumatic lift struggled.  It was a little overloaded because the saw unit was too heavy.  The grapple arm worked well, but for both pneumatic rams were hard to control.  As always with LEGO pneumatics, they too often are off or on.

Until the next MOC, happy building.

Cargomaster Crane


We all have our favorite LEGO sets.  Then we also have sets that we think were pretty cool.  Set 6352 from 1991, the Cargomaster Crane was one of these sets for me.  It was a set simple set, it was perfect for a growing child.  Small, playable, yellow, and it could lift things.

Recently, I decided I wanted to make a little Technic crane.  I researched a number of designs, none of which really struck me as something I wanted to pursue.  I kept coming back to 6352. Why not make a crane like that?  Perfect.  I wanted it to be a nice homage to this classic set.  I was going to make is just like 6352.  Double the size, same shape, complete with container and tractor, and of course a driver.  The full gallery may be found here, and instructions can be found here.

6352 Technic

I stared with a simple frame built for the outriggers at both ends.  I knew I was not going to be able to add a more complex outrigger system at this scale that would reflect the original crane, so I made manual outrigigers just like the original.  I added two steering axles so the crane could drive to and from the site, then I placed a turntable right on top of the chassis.

As I started the superstructure, it become very clear very early, that having an offset crane boom like the original model, was not going to be a good idea.  My model was going to look off, and the balance of the offset boom was going to make stability, both for the superstructure, and the crane as a whole, a problem.  I knew the size of the boom, and decided to place it in the center of the crane.  I then placed the cabin, and set it up for the little technic figure.

The boom was relatively simple; two stage, and 23 studs long.  The outside was simple and straightforward, meant to be sturdy and strong.  The pivot was at the rear on top of the winch, and the elevation ram was connected forward under the front of the boom.  There was a simple worm gear under the front that would drive a set of gear racks, to drive the inner boom.  The inner boom would hold the final boom which was only a series of plates.  Each stage was connect by a two cables to make sure all the booms moved together in unison.  It worked well, even under load, as you can see in the video.

The model worked well, and had perfect balance.  The simple boom extension worked well, as did the winch.  The outriggers gave appropriate stability through all positions.  And it looked very similar to the original model, even with the little tractor.

Mini Skidder


My Mini Feller started after I made this MOC.  I wanted to do a small little project, and I wanted to do something fun and simple, and I thought the Mini Feller would be a great partner to the Mini Skidder.  The skidder is a simple design, that uses simple construction techniques, unlike the Feller.  Also, you can build your own.  Feel free to check out the instructions here.

I started with the rear grabber.  I added a simple worm gear to 8z connection that moved one of the arms, and connected it to the other arm with a 16z to 16z connection.  The axle that connected to the worm gear would exit out of the top of the grabber and allow for movement with your hand.  I attached it to an arm that would attach to the MOC.  The arm would be connected by two arms on each side of different lengths, so the grabber would move in an arc, and connected to the chassis.  On the chassis I connected the rear arm to a 24z gear, and placed a worm gear above it.

I connected the rear part of the skidder to the front part with the new small turntable.  This allowed for simple gear connection with a 20z gear to the Hand-Of-God steering.  This worked well, and kept the model simple.  Just in front of the steering mechanism, I added another 24z gear for the plow.  Taking a cue from set 8069, I set the worm gear vertically, and connected it to the exhaust stack; simple and pretty.  I then filled in the space.  A simple body was added, as was the plow, and wheels, though not in the cleanest of ways.

It was fun little design with simple solutions for the functions.  It’s not as complicated or compromised as my Feller, but still a playable MOC.  Also, its easier to build should you feel the need.

The full gallery may be found here.

Thanks for reading.

Mini Feller


Building with Lego is a continuous formation of compromise.  While my ideal of what my Mini Feller would include was significant, what I could actually accomplish was a compromise of space, function, realism, and frankly the amount of frustration I was willing to tolerate.  So while the final result is a watered down version of what I would have liked, it was the result of me compromising amidst the situation.

Instructions can be found here.

I wanted to make a small model go with my Mini Skidder.  The MOC had to be the same scale, have a decent level of fuctions, and work with my Skidder.  A feller seemed like a good option.  As I looked at what function this MOC would have, I ambitiously stated it must have a working blade, working steering, working grapper, and a working tilt function.  All these functions would be controllable on the back or on top of the cab.

The steering was simple enough.  I added a small turntable at the bottom of the chassis to give the frame some support.  The HOG steering axle would come out at the top of the cab, and join the front and the rear with a small link arm.  Simple enough.  Likewise, I added a differential in the rear part of the chassis, geared up the rotation, sent it though a couple of universal joints to the front of the Feller, connected it through a pair of 12z bevel gears, and attached a saw blade.  Again, simple enough I had steering and a working blade.

It got complicated as I tried to add the arm features.  The lifting of the arm would be done with a 8z gear with a worm gear.  Because there was a driveshaft to the front blade, the 8z gear needed to be placed on the axis of the arm, but out of the way of the driveshaft.  The required a 1 stud offset that also needed to be directed back through the steering axis to the rear of the Feller.  I used a CV joint to allow the axle to slip as the feller would steer.

The tilt feature would require a parallel control that would allow the elevation happen while keeping the feller blade parallel to the ground.  This would require another 8z worm gear connection at the lower rear pivot point of the arms.  I was running out of space.  Of the 7 studs to work with, one was used for the universal joint, one was used for the lifting gear, one for the mounting liftarm, and one for the lifting arm.  I could not add another worm gear system, while being able to actually lift the feller blade.  Additionally, adding a link for the gathering arms would also have to work through this pivot point if I wanted to isolate the movement from the lifting and tilting feature.  I had to give.  A compromise was necessary.  I felt the stability of the feller blade had to be paramount, so I added another support arm.  I also felt gathering arms must remain as they are essential to a feller.  Sorry, but the tilt feature got the ax.  It was the correct decision, but it still tasted a little sour.

It was a great little MOC, and I had a good time creating it.  I hope you enjoy building your own.  The full gallery can be viewed here and the instructions can be viewed here.

Thanks for reading.

CAT D5K


Construction equipment was pretty much designed for LEGO Technic.  I learned this while designing my MB Axor Refuse Truck.  Yellow bricks are pretty popular and accessible, the equipment usually has many functions which can be replicated, and working models with power functions can be made to reenact various construction projects for great playablility.  After finally getting some large track links, I figured it was time for me to do a bulldozer.

I wanted to model the CAT D5K for a couple of reasons.  First, it used a two wheel track for each side rather than a three wheel track for each side.  Second, I wanted to do something by CAT.  Third, I decided on the D5K because for dozers of this size I think it looked the best due to its stance and overall balance.  Plus, when I started looking at the scale of the dozer I was to model, I learned the D5K would work best with the parts needed such as the tracks and blade, and work with the internal space allowed.

The base D5K really only has three functions: drive, blade lift, and blade angle.  I had no intention to add a ripper, because, frankly, I ran out of space.  Space became an issue very early.  I had 9 studs to work with between the tracks, and I needed to add four motors, a dummy motor, a battery box, and two receivers, all while retaining the appropriate look.  All the gearing had to be compact, and the linear actuators needed to be placed efficiently.  The real D5K has a manual adjustment for the blade pitch, but all of my designs left something more to be desired, so I took it out.

Both tracks would have their own motor, and I wanted to link them to a dummy engine, which required a differential.  I connected the motors directly to a worm gear which drove a 8z gear.  This gear was on the axle for the rear drive wheel, and connected on the other end to a differential which connected both drive wheels.  This differential functioned as a power take off for the dummy motor in the front of the bulldozer.

Two more motors were placed under the dummy motor.  One connected though a 12z/20z gear reduction for the blade angle.  It proved difficult to supply power for the blade angle function through the blade tilt pivot without taking up too much space.  The second motor was used to adjust the blade height.  After a simple reduction, two mini linear actuators were used to move the blade up and down.  It worked well, and was plenty strong.

I added the battery box under the driver’s seat, and placed the two IR receivers in the top of the cab.  It was not optimal aesthetically, but it seemed to work well for control.  And again, I just ran out of space.  I worked on the body, gave the model a working hood, and built a cabin.

The model worked well, but building with tracks is always a little bit frustrating.  Like it or not, LEGO plastic will never be fully smooth, and this is compounded with the track system.  Also, I found that the dummy motor would lose its connection to the drive wheels, as the axles connecting to the differential would slip out every once and a while.  This seems to be a commom problem with Technic builders, so we will see if the new axles will help.  I liked the size of this model, and it had a good amount of functions.  Now I need to use the tracks for something else.

Maybe another tank.

The full gallery may be found here.

Mercedes Benz Axor Refuse


I am a big fan of garbage trucks.  For some reason I find the combination of a smaller truck,with many features all with a complicated compaction device is a great basis for a complicated LEGO Technic model.  Plus, trucks are fun.

The hardest part was going to be the rear compaction device, so that is where I started.  I decided to use a Geesink Norba design as it would give me the largest opening for the trash in the rear because the mechanicals would be on the bottom on and the top of the opening.  13 studs wide is not much space.  In addition, this would allow me to have the rear hopper pivot up to let the trash out when it was full.  I would need to have three functions going though the pivoting hopper.  One at the pivot, and two connecting at the base when the hopper was closed.

The dumpster lift would be driven through a knob gear when the hopper was closed on the bottom.  The compation device would be operated with a gear on the bottom and a mini linear actuator on the top.  This mini linear actuator would also function as the opener for the rear compactor.  All the motors would be housed on the bottom, with one motor placed next to thebattery box.  The extractor would be operated by another mini linear actuator using a scissors mechanism to move the ejector plate.

The chassis was constructed with a PF XL in front of the steering axle.  The motor would power both the drive, and the extractor changed by a changeover.  The steering motor is placed on the right of the truck.  On the left, another PF M motor powers both the dumpster lift and the lower hopper compaction device.  All power came from a 8878 rechargeable battery box, through two PF IR receivers, and powered four motors: One XL for drive and the extraction plate, one M for steering, one M for the dumpster lift and lower compaction, and one M for upper extraction and hopper opening.

The model worked well, particularly steering and the drive.  However the extraction and the hopper opening was a little less reliable.  The hopper was too heavy for a single mini linear actuator, and the compaction device was not stiff enough.  It happened to get caught on some of the internal edges on the inside of the hopper.  The next garbage truck will need to be built a little more sturdy.

The full gallery may be seen here.

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