suspension | Thirdwigg.com

Off Road Knuckleboom Truck

January 5, 2023 Leave a comment

It was time for another truck! Free instructions can be found at Rebrickable.

I have been building a lot of tractors and construction vehicles lately. I love building them as they offer a lot of movement and features. But it was time to build another truck. LEGO truck MOCs are beginning to coalesce around the “Mack Anthem standard” which is a 15 module wide truck in about 1:20 scale. Many MOCs are being designed in this scale as it is a good playable size, and fits the scale of some of the more recent LEGO trucks that have been released. I wanted to offer another truck in this scale, with some fun playable features.

I started with a chassis that uses a simple pendular suspension on the rear axle, which is damped by 2×1 rubber connectors. The rear axle drives a simple I3 fake engine under the cab through a two speed transmission. The transmission changeover is on the right side of the truck. Front steering is controlled though the HOG light on the top of the cab.

I have found a simple way to add a three way tipper bed in my trucks, and I have used it many times before. A mini linear actuator moves simple linkage under the bed that can pivot in three different directions. Each corner of the bed has a removable axle that allows control for which way the bed tiles. But in the past the control for this tipping function was in a tricky place to reach, so I wanted to route the control to the top of the cab. I managed to add this right next to steering light. I used a top pivot design on the bed sides and rear, locked by a 3/4 pin on the bottom.

Finally, I added a crane, and since I had a little space left over, two stabilizing outriggers. The outriggers are a simple two link design that are controlled with a worm gear mechanism. The crane is a little more complicated. It is mounted on a small turntable with a rotation control on the left side of the truck. The first lift mini linear actuator is controlled by the third HOG on the top of the cab. The second lift stage is controlled by another mini linear actuator. Finally, the third stage has an extending boom that allows the reach of the crane to extend a little more. The crane can lift some; not a lot, particularly when the boom is fully extended. By removing the three HOG knobs, the cab tips to show the engine. Also, both doors open.

I loved the way this trucks looks. The beefy tires, and the cabover design give the truck presence and look of toughness. The crane was a lot of fun to play with even if it could be a little stiffer. However, this may be the last time I use this three way tipper design. I am happy I moved the control to the top of the cab, but the linkage does not have the power it needs at the start of the tip. I will have to come up with something better for the next truck.

Stay tuned, and happy building until then.

Filed under Construction Tagged with Crane, Cylinder, Differential, Instructions, MOC, steering, suspension, technic, Truck, Worm Gear

LEGO 42126 SVT8/10

April 11, 2022 Leave a comment

I loved LEGO set 8081 because it gave me a lot of modification ideas, and LEGO 42126 is similar.

Instructions may be found at Rebrickable for the SVT10 and the SVT8.

In addition to the 4×4 version of 42126, I was immediately interested to making a sport version of the pickup. The sport pickup is one of those silly American contributions to the automotive landscape, so naturally I had to turn the most American of vehicles, the F-150, into a sport truck.

First, I had to figure out how to set the ride height. I decided on the wheels for the truck right away, so it was clear the truck had to come down a little bit. It was clear this would be a significant modification. Since I was already changing the whole frame for the ride height drop, I decided early that i would change the rear suspension to an independent design.

Second, I had to decide on what engine I would use. It was clear at this point, I would have a two door and four door version so I decided a V8 for one, and a V10 for the other. 42126 has a lot of space under the hood, so both would fit without a lot of changes. I added a chain driven supercharger for the V8 to give it a little different look.

Finally, I wanted to keep the bodywork similar to 42126, but with a sporty look. I designed a new front bumper that is lower, and looks less rugged. I removed the side steps from 42126, and replaced with some simple panels. A new hood was also designed.

Video for the SVT10.

Video for the SVT8.

Functionally, the truck worked better than the Raptor. The suspension worked very well, thought the rear ride height was a little high. The steering worked well, and the front wheels tracked better than on 42126. I liked the look a little better as well, as the wheels and tires make 42126 look out of scale with itself. I pleased with how the updates turned out, so we’ll see if I come up with another MOD to do at some point.

Until then, happy building!

Filed under Cars, MODs Tagged with 42126, Independent Suspension, MOD, steering, suspension, V-10, V-8

Ionos Sport Sedan

January 8, 2022 1 Comment

Sometimes I cannot make a decision. This is the LEGO result of that problem.

You may find free instructions for the AWD and the RWD (my favorite).

At the end of 2020, I decided to make a sport sedan. I find the sport sedan to be my favorite kind of car (see here and here), and it was time to do another one. I acquired a couple of the Defender wheels, which look more sporty than the other 56mm wheels. These would be the center of the build. The car would be long hood, short deck, with faired fenders. Then more questions happened, and I could not make up my mind.

What transmission did I want? What engine would be best? Could I fit all wheel drive? Was that appropriate? As I found myself asking these questions, I began answering “well why not that too?” It was here, the project took a dramatic turn. The car would be fully modular and interchangeable. After playing around with some dimensions and simple structures, I decided on the following setup: Two different transmission and rear suspension modules, one floorplan, one body (in two colors), two engine tubs for all wheel drive and rear wheel drive, and three engines. Demensions were set with a width of 27 studs at the rear tires, and 25 studs at the front tires, and a wheelbase of 33 studs.

Each of the 9 modules were build in constant flux with each other as I managed attachment points, size, and interchangeability. I settled on a 4 speed manual transmission module, and a 4 speed sequential transmission module. The manual is shifted in the cabin, and the sequential has a shift lever on the rear bumper. While four speeds is basic for a LEGO car these days, it kept space inside for four seats. Once the transmission modules were basically set, I was off to another module.

The engine tubs were a lot of fun and took less time than I thought they would. There are two tubs. The first, is built to support the front independent suspension and two different engine designs. The Straight Six is my favorite engine, so I wanted to make this options possible. The steering race for this module is placed far forward to allow for the I-6 to fit. In fact, the front of the engine is two studs from the front of the car. The V-8 fits well, and is placed behind the front axle centerline. The second engine tub features a fixed Flat 6 engine, and two fake electric motors; one for each side of the front axle. This unit is the hybrid and All Wheel Drive engine tub. Each tub attaches to either transmission module with six pins and one axle for steering. Drive connects by a 8 tooth gear off the engine.

Then I built the floorpan. This simple build provides the floor to both the cabin and the underside of the car. It is connected at six points, four to the chassis, and two to the center of the body. These points stiffen the car, and connect it all together. The body took the most time as this is what most people would see. Early, I committed to the sides panels including the doors and the part just behind the front wheels, and the roofline. Otherwise everything else was fair game. The front bumper took some time in order of the two studs of space, but I was pleased with the design. Next I managed to get the A, B, and C pillars to look the way I wanted. The C pillar took some trial and error but finally got a shape that was fast looking without the coupelike lines that seems to be permitting sedan design these days.

The rear took the longest. It was at this point where my focus on the MOC was starting to wain. Over months I tinkered with different trunks, different lights, and different rear bumpers. Eventually, I got to where I am now which could be improved, but I was pleased enough to call it complete. I added a little spoiler, and the body was done.

After everthing was built set, I rebuilt the whole car. As I did, I checked fit and built a Bricklink Studio file. With each step I found improvements along the way, and learned how to make better instructions. The result was a car system that fit together well, and gave for an interesting build. Again, if you are interested in the detail, or building your own you may find the instructions here and here.

This was my most favorite build in a long time. If you are interested, the Dark Azure, Manual, AWD version is my preference. The integration of all the parts was fun to do, and the build, test, rebuild process that went through every stage was a case study in continuous improvement. Both transmission work flawlessly. The suspension is stiff and functions as they should for a car of roughly 2500 parts. The varied engines were a fun inclusion. The design of the car is sporty and keeps the lines and proportions of a traditional Rear Wheel Drive Executive Sedan: long hood, short deck, short front overhang. I hope you enjoyed the car, and if you build it, I hope you enjoy the build. I definitely did, and will do something similar in the future.

Until then, happy building.

Filed under Cars Tagged with 2021, Cylinder, Flat 6, I6, MOC, steering, Supercar, Supersedan, suspension, technic, Transmission, V-8

Unimog U400/U430

January 3, 2022 1 Comment

I frequently build another Unimog after it has been a couple of months since the last one, so here is another TWO!

You may find building instructions for both the U400 and the U430.

I generally find myself building a Unimog about every year, and this year, I built three. Kindof. Early in 2021, I built a Short Wheelbase U500 in blue, and I loved it. So, I wanted to see if I could take the build a little further. I’m partial to the U500, but the U400 seems to be a little more popular, and the current U430 was another challenge I wanted to try.

The chassis for both is a modification of the U500. The wheelbase is 2 studs shorter, so I removed the winch and the PTO on/off switch, and modified the bed tipping mechanism. The rest is the same, including the front and rear PTO, the four wheel drive, and the I4 engine. Both the U400 and the U430 have a manual pneumatic pump with a front/rear switch for attachments.

The tipping bed is the same for both, and can tip in three directions. The three sides drop as well. And the cab for both is generally the same, with a slight change to the front to address the styling differences for both. You can see the similarities between both in the videos below.

I’m pleased with these MOCs, and how they worked. The U400 is the most beautiful MOC I have made in a long time. It currently adorns my desk at work, and will continue to do so for some time. While I wish both would have portal axles, the stability of the drivetrain, and the flawless reliability is worth tradeoff. The U430 looks great as well, especially with the tires, the orange is my favorite. Hopefully I am able to make some attachments for the front and rear. Stay tuned.

Until then, happy building!

Filed under Construction Tagged with 2021, 4x4, I4, Instructions, mLA, MOC, Pneumatic, steering, suspension, Unimog

LEGO 42126 V-8 4×4

October 29, 2021 1 Comment

Sometimes a LEGO set needs just a little more content. 42126 is one of them.

Instructions may be found on Rebrickable.com.

LEGO 42126 was introduced in the Summer of 2021, and I was immediately drawn to the pickup as it included some features I like, such as steering, suspension, a decent (at least in the USA) price, and it’s Orange! But there were serious features lacking such as four wheel drive, a V-8 (I know, I know, a Raptor, and many of Ford’s F-150s use a turbo V-6), and the rear suspension geometry was weird. I agree with others, that some parts of the design like the rear taillights and the front headlights are a little off. But, like 8081, I saw some potential here, and I ordered the set.

In fact, before I even received my copy of 42126, I was designing and a building a new chassis. The V-8 was easy enough to add, as the space under the hood is extensive. Adding in a front drive axle was a little more complicated. To keep the width, steering geometry, and suspension travel the same as 42126, adding a front drive axle would take a little work. I used a floating differential design, which allows the differential to move freely as the suspension travels through its movement. The steering link was flipped upside down, and relocated in front of the drive axle. The suspension swingarm and shock absorber mounds did not change.

Immediately behind the engine firewall a differential that connects to the V-8, and the rear axle. The rear axle is changed to replicate a better movement of the rear Raptor. LEGO noted how the half module offset of 42126 was a feature they had to work on to get the placement of the axle correct. However, this feature was only needed as the pivot point of the rear axle was so to the rear of the pickup. By moving the pivot point of the rear axle farther forward, the travel pivots less, and creates a better axle movement of more up and down. This also helps place the axle better when one side is up, and the other down.

While I made no changes to the exterior, I made minor changes to the interor. The colors of the seats have been changed so they match one another a little better. Finally, with a little bit of cross frame bracing, the pickup was done. When 42126 finally arrived, I removed the bed, the doors, the hood, and the roof from 42126, and my F-150 was done.

I like making modifications of sets more than I like making B or C models of them. As such, this project was an enjoyable one for me. I worked fast, and I liked the improvements I was able to make to the original. I like the look of 42126, so keeping this consistent was fine for me, and the additions of the V-8 and the four wheel drive was a fun challenge to pursue. Now to see if I can do a Sport Truck version of 42126. Stay tuned….

Happy building!

Filed under Cars, MODs Tagged with 2021, 4x4, Cylinder, Differential, Instructions, MOD, steering, suspension, technic, V-8

8854 Update

October 21, 2021 1 Comment

Winner, Winner, Chicken dinner is what we say in my house!

Free instructions are available at Rebrickable.com.

I often participate in online LEGO contests, and most of them are on Eurobricks.com. In the summer of 2021, Eurobricks announced TC20, Technic Studless Recreation. I participate in many, but not all, of the contests that Eurobricks offers. The requirement was to pick an old studded set, and recreated it in studless Technic. I couldn’t sit this contest out, as it checked all the right boxes for me. Entries would be smaller to stay in scale, the builds would be feature packed, and it they would have a deep nostalgic connection. I was in.

Choosing a set to recreate took some time. I started with a list of 32 sets, and started to whittle it down from there. Quickly I removed some of the sets for various reasons: interest, size, not right now, too sacred (8880). I ended with a top three of 6357, 8855, and 8854. 6357 would be interesting to me, but after doing 8640 a couple months back it could wait. 8855 had some opportunity. It is a classic set, and instantly identifiable. I built a little mock-up, and let it sit for a couple of days. I didn’t come back to it.

I am not sure why I did not settle on 8854 right away. I love building Unimogs, and when I do updates I like to add some features. 8854 was missing suspension and an engine, so everything was right for me to recreate this iconic set. I had made my decision and I started posting my progress. First, I had to decide the scale. I made the decision to use the newish Batmobile tires in the build, which make the tires a little larger than the original 8854. I added a stud to the wheelbase to compensate, but otherwise the scale would remain the same.

Next, I had to figure out how to add all the features I would want, while keeping all the original features. HOG for the steering would remain on the top right side of the cab, naturally as a beacon. I then added a control gear for the outriggers on the top left side of the cab. The rotation of the crane would be on the right of the truck driven by a worm gear, and all other crane controls would be on the crane itself.

Fitting in the suspension and engine was a little tricky. Adding the engine was simple enough. There is a differential on the rear axle with portal axle. The driveshaft goes forward to drive a I4 mini engine. Suspension is a dual pendular axle setup: both axles pivot side to side. The front and rear axles are linked together so that when one axle pivots right, the other axle pivots left. It is a simple design that functions well.

Designing the crane was the easiest part. Panels form the base of the arm, and a simple extending boom as created using studded technic beams and some rack gears. A worm gear extends the boom.

The cab is where I had some trouble. 8854 has a funny shaped cab to my eyes. First, it is very narrow. Second, the hood slopes very steeply. Third, the windshield is not very steep, more car shaped than truck shaped. I rebuilt 8854 in Bricklink Studio to help me compare the two designs over each other. I found this to be a helpful step, and allowed for some good feedback from other Eurobrick members. I ended up making the hood a little more flat and slightly shorter. The roof was made a little longer, which made the windshield a little more steep. Then added the fenders that wrap around the wheels a little better, and headlights and a grill that referenced the original grill. I was pleased with the final design. Oh, and I added seats, opening doors, and a dashboard.

Being able to compare the two versions side by side helped me feel comfortable with how the build was going. Most of the time I use Studio when the build is complete, as do not like to tinker in Studio. However, being able to see changes in real time, was immensely helpful. I could ask was the new version staying true to the original? If not, what was the specific part that was making it feel/look off? Being able to overlay both versions on top of each other was helpful, and a step I will do again in the future.

It turns out the design was good enough for a first place! I was thrilled that through both a voting and jury stage, this update was picked over 46 other designs. In addition to that affirmation, I was pleased with how the MOC turned out as well. The functions all worked well, and the control of each was simple and effective. I only wish the suspension was little more stable, but this was only noticeable when the crane was fully extended. I’ll use the suspension again in other MOC soon. If you love 8854 as much as I do, I hope you will give this update a build as well.

Happy Building.

Filed under Construction, MODs Tagged with 2021, Contest, Crane, Differential, I4, Instructions, MOD, Pneumatic, steering, suspension, technic, Worm Gear

Kickboxer Diesel

October 6, 2021 1 Comment

I have done a lot of difficult LEGO projects over the years, but this project was the hardest in a while.

You may find free instructions for this MOC at Rebrickable.com.

I often participate in Eurobricks Technic contests, and this last winter, I chose to participate in TC19 Technic Motorbike Contest as I enjoy Motorcycles, and I have built only one. This was an oportunity for me to develop some skills in a MOC that I have not done in the past. I had no idea, how much it would stretch me. From the start I committed to the following features: steering , suspension, an engine, and a transmission.

I quickly picked a motorcycle to replicate, the fantastic Kickboxer, and got to work. First I set the scale and did a rough draft of the suspension. I built a little flat 4 engine.

Then I started on the transmission. The transmission is a four speed sequential transmission that is shifted on the left of the motorcycle. I took a while to get the design to work, and then took a lot of time to get it to fit into the motorcycle. Finally, I was able to get the final solution to work. It’s dense and complicated. I encourage you to take a look at the instructions to explore it a little more.

The suspension worked until I finished much of the bike. Then it sagged, and required a complete rebuild. I was able to retain much of what I wanted even after the redesign.

The motorcycle was a build I was very happy to finish. I was frustrated multiple times in this build, so I had a high sense of accomplishment when it was done. The transmission works flawlessly. The suspension is sufficient, and the steering is a little gummy. But all in all, it’s a build I am proud of. I hope you enjoy it too.

Happy building.

Filed under Cars Tagged with 2021, Cylinder, MOC, Motorcycle, Sequential, steering, suspension, Transmission

LEGO 8850 Update

May 6, 2021 1 Comment

After updating 8640, I wanted to update another set with a Technic Fig. There was only one option, 8850 Rally Support Truck.

Free instructions are available at Rebrickable.com.

Every once and a while I return to an old LEGO set, and try to modify and improve what was offered by The Lego Group when the set was released. I like to harken back to some of these influential sets because it helps me take stock of all the improvements that have happened in parts and design in LEGO Technic. 8850 was one of the first sets to use the, then new, cylinder and piston parts that have been used ever since. The set also had a driver, steering, and a robust design. When I set to work on this MOD, I placed the following constraints: keep the size, keep the engine, keep the steering, add suspension, update the bodywork, and keep the driver. Make it yellow.

The chassis came together quickly, as it is not too complicated, and utilized features I have used before. The rear live axle is simple, and linked forward by two links, and laterally by a Panhard rod. I used the new differential to increase the final engine speed. The front suspension is another simple design; double A-arms with a rear steering link. The steering mechanism travels under the engine, through an idler gear, and moves upward towards the HOG gear on the top of the truck.

The body work was quick as well, though I needed to slow down to be conscientious to the original design. Liftarms replaced Technic bricks, and the lines were kept. I added some engine detail including a intake, and gave a new grill design. I removed the headlights on top of the A-pillar, because they look silly to my eyes. I played with some ideas for the front bumper including a bull-bar, and other colors, but this simple design ended up being the one I like the most. I gave a little tailgate on the rear with some color, and a little exhaust pipe. Finally, I gave a little OCTAN coloring to highlight the race focus of the truck.

In my effort to improve access to my builds, I have created this MOD in Bricklink Studio, and have made instructions that are a little more clear than the photo sequence instructions I have done in the past. You may find a partlist and download the instructions PDF at rebricklable.com. Send me a photo if you enjoy the build.

8850 is a tricky set to update, because it has some defining features that I find unattractive, such as the front bumper, the rear, and the upper A pillar headlights. With this in mind, I think I carried the themes through to this build well. The OCTAN livery while keeping the main yellow with white highlights worked very well for my eyes. Functionally, keeping what 8850 had, and adding suspension was a fun project. I am already thinking about how to convert this build into an overland version with 4×4 and more bodywork. Stay tuned…

Until then, Happy building.

Filed under Cars, MODs Tagged with 2021, Differential, Independent Suspension, live axle, MOD, steering, suspension, V-6

Unimog U500 (405.201)

January 1, 2021 2 Comments

Every couple of years I build another Unimog; they tend to be a favorite subject.

Instructions may be found here.

Right after the LEGO Batmobile 76139 was released, I saw the front tires, and immediately planned this Unimog. The tires were perfect for a U500. I stared working on a draft before I had acquired the tires. I wanted the build to be in the theme of my Unimog 437 in that it was about 1:18 in scale, and had modular cabins and bed options. But I wanted to take this idea to the next level so that front and rear attachments could be added, as well as trailers. Many of my builds as of late are more system focused, in that a main build supports lots of other attachments, trailers, and versions of the same build. With this one, standard attachment points on the front, rear, bed, cab, and hitches allow for a variety of versions and attachments to be added quickly. I’ll make more of these soon.

Rear Hitch, Attachment point, PTO, and PPTO

I quickly set up a front and rear suspension using what was learned on the 437. The MOC has front and rear live axle suspension, four wheel drive, and front steering. A I4 engine is placed under the cab, over the front axle. Unlike the 437, I added a front and rear PTO. The rear PTO has an on/off switch. A center PTO is present as well for attachments that go in place of the rear bed. Finally, I added a Pneumatic pump behind the cabin to run pneumatics on the front or rear of the truck. A value determines if the preasure goes to the front or rear.

I added a three way tipper bed on the rear of the chassis, and created a way for the cab to be tilted. Both can be released by pulling a couple of axles out to allow for the tipping. The cab has seating for three, and both doors open. Finally, I added a front winch that is released and wound up using the fake air tanks on the left of the truck.

In the coming months I will make some attachments and trailers for this truck and for a U400/430 version that use the chassis of the U500 with some adjustments.

The truck turned out how I wanted it too, and had the features work the way as intended. The suspension is a little hard, but that supports various attachments well. This tipper bed and winch are a little addictive to play with. I did not spend much time making attachments for this truck, but I hope to do so soon. Until the next build or Unimog, Happy Building.

Filed under Construction Tagged with 2021, 4x4, I4, mLA, Pneumatic, steering, suspension, Truck, U500, Unimog

Atmos Tractor

December 19, 2020 3 Comments

I guess I am on a little bit of a tractor kick lately.

Instructions for the tractor may be found here, which links to instructions for attachments, implements, and trailers.

I had recently rebuilt my 9393 MOD, and as I took it apart, I wondered if I could make another tractor with the same implement attachments, improve the esthetics, and use different sized front and rear wheels. Then I thought maybe a pneumatic pump would be fun. My builds as of late have become much more dynamic, in that I like to be able to quickly change them or add a feature. Tractors work great for this, as adding a new trailer or implement can change the build dramatically. Additionally, I enjoy the challenge of making a system that supports lots of additions, while retaining the mechanics that my builds have always had.

The tractor came together very quickly for me. In 10 days I went from having a size draft of the tractor to a final MOC. I used the same driveline, albeit stretched, as the 9393 MOD so the mechanical parts were easy. Direct steering is used, and goes through a rear wheel drive system that connects to a two cylinder engine. A PTO is present at the rear of tractor, but not at the front. Adding a pneumatic pump required a stronger frame which was quickly modified, as well as a hose running to an attachment point at the rear.

The bodywork took the most time; about four days. I wanted to keep a simple hood, so I kept the design of 9393. I added some headlights to dress up the front, and the interior left some room for a steering wheel. Shaping the roof and the cabin was a little tricky due to all the half-stuff offsets of the front windshield. The fenders are simple, but match well. Just like that on day ten, the tractor was done. At the time of writing, the tractor can be built in orange, lime, white, and black.

Part of what attracts me to building tractors is all the options one can present with a tractor: implements, trailers, plows, and on and on. The design of the tractor needed to support all of these possibilities. There is a hard point on the front, a hitch on the rear, and a three-point hitch on the rear.

Once these hard points were set, I began to spice it up. It’s no secret that set 8049 is one of my favorites, and since this tractor had a pneumatic pump, I thought a forestry trailer was needed. But then I wanted a snow plow, and a hooklift loader, and a dumper, and some farming equipment. So of course I built them all. You can find links to instructions for the tractor and most of the additions in my instructions tab.

Atmos Tractor with Trailers

The build was great little addition to my portfolio. The system supported a lot of different trailers and implements, some of which are still coming. The design language is consistent with my other builds, and the size is right in my sweet spot. I hope you enjoyed it too. Until the next build, happy building.